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Wednesday, December 30, 2009

Northrop Grumman delivers New Mexico sub to Navy

Northrop Grumman Corp. on Tuesday delivered the submarine New Mexico to the Navy, meeting its end-of-year deadline to complete the sixth Virginia-class boat.




Virginia Class Photo: Navy.mil

Workers at the company's Newport News shipyard pressed to finish the sub by the end of the year after finding construction errors in the boat's weapons room that delayed its scheduled August delivery and November commissioning.
 



Delivery of the $2.3 billion fast-attack submarine was pushed back after Northrop found that some of its Newport News workers incorrectly installed bolts and fasteners that hold together tracks on which weapons are moved inside its torpedo compartment. Those errors had to be fixed before the Navy would accept the sub.


New Mexico (SSN 779) of the U.S. Navy. Photo Northrop Grumman

Improper installation of these pieces could have resulted in a misalignment of the equipment, preventing the movement of weapon cradles, an issue that could have essentially disabled the sub's ability to launch attacks or defend itself.

After those problems were found, the Navy agreed to push back New Mexico's commissioning until March. But Northrop and the Navy accelerated the schedule to complete the boat in 70 months, four months ahead of the contract schedule and fastest of the six subs completed so far.

Northrop builds the subs in a partnership with Groton, Conn.-based General Dynamics Electric Boat. The last boat the partners delivered, the New Hampshire, was completed in 71 months, said Capt. Michael Jabaley, the Navy's program manager for Virginia-class submarines.

"The most important thing is that with each ship we deliver, we are continuing to improve the performance of the shipbuilding team," Jabaley said. "It's not just the construction span, it's also the quality of the ships."

While the construction problems in Newport News caused concern for the Navy, they resulted in a better final product delivered to the Navy, Jabaley said.

"We're a better program for it, and the ship is better for it," he said. "The quality issues we had were never anything that would have endangered the safety of the ship or the crew. It was really more a matter of how do you build the best-quality ship, and it allowed us to come through those issues together to put us on a path of significant progress throughout the program."

The additional time the sub spent in the yard allowed Northrop to deliver a boat that didn't require any major repairs or alterations after two sets of sea trials, Jabaley said. Because the ship performed so well, Jabaley said he has no plans to request any additional funding for the ship.

"New Mexico's delivery is a reflection of the commitment, dedication and hard work of the shipbuilders at Newport News, our Electric Boat partners and the Navy," said Becky Stewart, vice president for Northrop Grumman Shipbuilding's submarine program. "We delivered her in record time."

The company completed the New Mexico using 1 million fewer man-hours than the last sub the yard delivered, the North Carolina, Stewart said.

Over the next few months, the New Mexico will continue at-sea testing and performance trials, returning to Naval Station Norfolk for its scheduled commissioning on March 27. This summer, it will move to its homeport of Groton, Conn.

Working closely with the Navy, Northrop and Electric Boat have continued to drive down construction times and costs on each successive submarine, leading the program to be widely recognized as one of the Navy's most successful shipbuilding programs.

The partners will begin building two subs a year in 2011, doubling the current pace of production. As part of the ramp-up in production, Northrop and Electric Boat are required to cut the construction time of each sub purchased in 2012 to 60 months and hold costs to $2 billion per copy.

But Jabaley said Tuesday that those goals could be achieved much earlier.

"I think we've got an excellent chance of getting to 60 months as early as (the Mississippi)," he said, referring to the ninth Virginia-class sub, which was purchased in 2007 and is scheduled for delivery in 2013.

The Navy, he said, is pushing for delivery of that boat in mid-2012. (Original News)